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<title>Dispositivo de Balanceo de Rotores Balanset-1A</title>
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<h1>Dispositivo de Balanceo de Rotores Balanset-1A</h1>
<p>El equilibrio de los rotores es un proceso crucial en el mantenimiento de equipos agrícolas y maquinaria industrial. El dispositivo Balanset-1A de Vibromera se presenta como una solución eficiente y accesible para lograr un balanceo preciso. Este artículo se adentra en el funcionamiento de este dispositivo y en los procedimientos necesarios para el balanceo de equipos agrícolas.</p>
<h2>¿Por qué es importante la balanceo?</h2>
<p>La balanceo se realiza para mecanismos técnicamente operativos, que están correctamente fijados en su lugar. Antes de proceder con el balanceo, cualquier mecanismo que presente fallas debe ser reparado y asegurado en su base. Además, el rotor debe estar limpio de contaminantes que puedan interferir con el proceso de balanceo.</p>
<h2>Procedimiento de Balanceo</h2>
<p>Antes de realizar las mediciones, se seleccionan y se instalan los sensores de vibración y fase siguiendo las recomendaciones adecuadas. Se sugiere realizar mediciones en modo vibrómetro para evaluar el estado inicial del rotor.</p>
<p>Si la vibración total (V1s, V2s) es similar a la componente rotacional (V1o, V2o), se puede suponer que el principal contribuyente a la vibración es el desbalanceo del rotor. Si la vibración total supera significativamente la vibración rotacional, es recomendable inspeccionar el mecanismo para verificar el estado de los rodamientos, la fijación y la posible interferencia con partes fijas.</p>
<h2>Uso del Balanset-1A</h2>
<p>El proceso de balanceo con el Balanset-1A incluye varios pasos clave, desde la preparación del equipo hasta la instalación de los pesos correctivos:</p>
<h3>1. Preparación del equipo</h3>
<p>Se instalan los sensores de vibración perpendicularmente al eje del rotor y se fija un tacómetro láser en un soporte magnético. El dispositivo se conecta a un ordenador portátil mediante USB y se inicia el software Balanset, seleccionando el modo de balanceo en dos planos.</p>
<h3>2. Medición inicial de vibración</h3>
<p>Antes de comenzar el balanceo, se pesa una carga de prueba y se registra su peso y radio de instalación. Luego, se pone en marcha el rotor y se mide el nivel inicial de vibración para determinar la amplitud y fase del desbalanceo inicial.</p>
<h3>3. Balanceo en el primer plano</h3>
<p>Se coloca la carga de prueba en el primer plano de balanceo y se mide el nivel de vibración nuevamente. Un cambio en amplitud o fase de al menos el 20% indica una corrección parcial del desbalanceo.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_121.jpg" alt="Balanceo en el primer plano">
<h3>4. Balanceo en el segundo plano</h3>
<p>La carga de prueba se traslada al segundo plano de balanceo y se realizan nuevas mediciones. Estos datos permiten que el programa calcule la posición y el peso exactos de los pesos correctivos.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_121.jpg" alt="Balanceo en el segundo plano">
<h3>5. Corrección del desbalanceo</h3>
<p>Basándose en los datos obtenidos, el software Balanset sugiere los pesos correctivos y los ángulos de instalación. Se retira la carga de prueba y se preparan los pesos correctivos según las recomendaciones del programa.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448541.png" alt="Corrección del desbalanceo">
<h3>6. Verificación y finalización del balanceo</h3>
<p>Se pone en marcha el rotor para la verificación final del balanceo. Si la vibración se ha reducido a un nivel aceptable, el proceso se considera completo. Si se requieren correcciones adicionales, el programa indicará dónde y cuánto peso adicional instalar.</p>
<h2>Características del Balanset-1A</h2>
<ul>
<li><strong>Compacto y portátil:</strong> Su diseño facilita el transporte y uso en campo.</li>
<li><strong>Software intuitivo:</strong> Ofrece instrucciones paso a paso para usuarios de todos los niveles.</li>
<li><strong>Multifuncionalidad:</strong> Funciona como vibrómetro y dispositivo de balanceo.</li>
<li><strong>Alta precisión:</strong> Mediciones precisas que cumplen altos estándares industriales.</li>
<li><strong>Opciones personalizables:</strong> Adaptable a diversas tareas de balanceo.</li>
<li><strong>Fácil de usar:</strong> No requiere conocimientos avanzados en vibraciones.</li>
<li><strong>Soporte para producción en serie:</strong> Ideal para balanceo regular de múltiples rotores.</li>
<li><strong>Uso sin tacómetro:</strong> Posibilidad de medir vibraciones generales sin necesidad de tacómetro.</li>
<li><strong>Garantía y fiabilidad:</strong> Incluye garantía anual y soporte técnico.</li>
<li><strong>Economía:</strong> Ofrece una buena relación calidad-precio en el mercado.</li>
</ul>
<h2>Conclusión</h2>
<p>El Balanset-1A es una herramienta indispensable para el balanceo de rotores en agricultura y otros sectores industriales. Su facilidad de uso, precisión y portabilidad lo convierten en una opción atractiva para mejorar la eficiencia y reducir el desgaste de los equipos.</p>
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<h3> Preparazione dell'attrezzatura </h3>
<ul>
<li> accelerometri, sensore rpm laser, supporto di montaggio, applicazione software e strumenti aggiuntivi. </li>
<li> Stabilire una connessione USB tra lo strumento e il computer, assicurando che il software sia impostato correttamente. </li>
</ul>
<h3> Montaggio dei sensori </h3>
<ul>
<li> Fissare saldamente i sensori di vibrazione all'involucro della macchina nelle aree con la massima ampiezza di vibrazione, di solito vicino ai supporti dei cuscinetti. </li>
<li> Posizionare il tachimetro laser (sensore dell'angolo di fase) in modo che sia rivolto al rotore. Attaccare il nastro riflettente al rotore per una lettura accurata dell'angolo di fase. </li>
</ul>
<h3> Avvio del programma </h3>
<ul>
<li> Apri l'applicazione Balanset sul tuo PC. </li>
<li> Configurare il software per il bilanciamento a piano singolo o a due piani, in base alle caratteristiche del rotore e al risultato desiderato. </li>
</ul>
<h3> Misurazione della vibrazione iniziale </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Portare il rotore alla sua normale frequenza di rotazione operativa. </li>
<li> Il programma registrerà l'ampiezza della vibrazione, il numero di giri e la fase, fornendo una misurazione di base dello squilibrio esistente. </li>
</ul>
<h3> Montaggio del peso di prova </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Arrestare il rotore e fissare un peso di prova in una posizione specifica sul rotore. La massa del peso può essere specificata all'interno del software (ad esempio, in grammi). </li>
<li> Riprendere il funzionamento del rotore e il programma catturerà i cambiamenti risultanti nell'ampiezza e nella fase delle vibrazioni. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Determinazione della massa correttiva </h3>
<ul>
<li> Utilizzando le misurazioni acquisite, il programma determina automaticamente la massa e la posizione angolare del peso correttivo richiesto. </li>
<li> I valori calcolati sono presentati sullo schermo sia in formato numerico che grafico. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Montaggio del peso di compensazione </h3>
<ul>
<li> Montare il peso correttivo calcolato sul rotore nella posizione e nell'angolo specificati. </li>
<li> È possibile eseguire misurazioni intermedie per confermare che lo squilibrio sta diminuendo come previsto. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Controllo finale e conferma del saldo </h3>
<ul>
<li> Una volta che il peso correttivo è a posto, riavviare il rotore e misurare l'ampiezza della vibrazione rimanente. </li>
<li> La procedura di bilanciamento è terminata se la vibrazione residua è entro i limiti consentiti specificati nella norma ISO 1940. </li>
<li> Se il livello di vibrazione rimane elevato, ripetere il processo con ulteriori regolazioni del peso. </li>
</ul>
<h3> Generazione report </h3>
<ul>
<li> Tutti i risultati di bilanciamento vengono registrati e archiviati all'interno del software, da cui è possibile produrre un rapporto stampabile che riassume i livelli di vibrazione, il peso di compensazione e la sua posizione di installazione. </li>
</ul>
<h3> Lista di controllo post-bilanciamento </h3>
<ul>
<li> Verificare il fissaggio sicuro di tutti i pesi di bilanciamento e dei sensori di misura. </li>
<li> Assicurarsi che il rotore ruota senza intoppi e senza rumore eccessivo. </li>
<li> Nei casi in cui il rotore è integrato in un sistema più complesso, garantire il corretto funzionamento e l'interazione di tutti i componenti correlati. </li>
</ul>
<p> Questo processo consente una correzione precisa dello squilibrio, riducendo le vibrazioni e prolungando la durata delle apparecchiature. </p>
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